Showing posts with label mains. Show all posts
Showing posts with label mains. Show all posts

Friday, 4 October 2013

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Posted in Arrangement, Art, Business

Mains Slave Switcher Circuit

There are many situations where two or more pieces of equipment are used together and to avoid having to switch each item on separately or risk the possibility of leaving one of them on when switching the rest off, a slave switch is often used. Applications which spring to mind are a computer/printer/scanner etc or audio amplifier/record deck/tuner combinations or perhaps closest to every electronics enthusiast’s heart, the work bench where a bench power supply/oscilloscope/soldering iron etc are often required simultaneously. The last is perhaps a particularly good example as the soldering iron, often having no power indicator, is invariably left on after all the other items have been switched off. Obviously the simplest solution is to plug all of the items into one extension socket and switch this on and off at the mains socket but this is not always very convenient as the switch may be difficult to reach often being behind or under the work bench. Slave switches normally sense the current drawn from the mains supply when the master unit is switched on by detecting the resulting voltage across a series resistor and switching on a relay to power the slave unit(s).
mains-slave-switcher-circuit-diagramq
This means that the Live or Neutral feed must be broken to allow the resistor to be inserted. This circuit, which is intended for switching power to a work bench when the bench light is switched on, avoids resistors or any modifications to the lamp or slave appliances by sensing the electric field around the lamp cable when this is switched on. The lamp then also functions as a ‘power on’ indicator (albeit a very large one that cannot be ignored) that shows when all of the equipment on the bench is switched on. The field, which appears around the lamp cable when the mains is connected, can be sensed by a short piece of insulated wire simply wrapped around it and this is amplified by the three stage amplifier which can be regarded as a single super-transistor with a very high gain. The extremely small a.c. base current results in an appreciable collector current which after smoothing (by C3) is used to switch on a relay to power the other sockets. Power for the relay is obtained from a capacitor ‘mains dropper’ that generates no heat and provides a d.c. supply of around 15 volts when the relay is off.
Circuit diagram:
mains-slave-switcher-circuit-diagramw 
The output current of this supply is limited so that the voltage drops substantially when the relay pulls in but since relays require more current to operate them than they do to remain energized, this is not a problem. Since the transistor emitter is referenced to mains Neutral, it is the field around the mains Live which will be detected. Consequently, for correct operation the Live wire to the lamp must be switched and this will no doubt be the case in all lamps where the switch is factory fitted. In case of uncertainty, a double-pole switch to interrupt both the Live and Neutral should be used. The sensitivity of the circuit can be increased or decreased as required by altering the value of the T2 emitter resistor. The sensing wire must of course be wrapped around a section of the lamp lead after the switch otherwise the relay will remain energized even when the lamp has been switched off. The drawing shows the general idea with the circuit built into the extension socket although, depending on the space available an auxiliary plastic box may need to be used.
Warning:
The circuit itself is not isolated from the mains supply so that great care should be taken in its construction and testing. The sensor wire must also be adequately insulated and the circuit enclosed in a box to make it inaccessible to fingers etc. when it is in use.

Monday, 29 July 2013

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How to Make an Accurate 7 Stage Op Amp Controlled Mains Voltage Stabilizer Circuit


In this article we discuss an interesting circuit which can be used  for controlling our mains AC line fluctuations and for producing very accurate stabilized voltage outputs for our domestic electrical appliances.

More innovative circuits HERE.

The circuit concept is rather very simple. It uses discrete op amps wired up as comparators to sense the voltage levels.



As can be seen in the diagram, each op amps inverting inputs are provided with sequentially incrementing voltage refrence levels through a series of presets which drops a certain amount of voltage across itself.

Each op amp compares this voltage with the common sample mains AC voltage level supplied to the op amps non inverting inputs.

As long as this sample voltage is below the refrence level the respective op amps keep their outputs low and the subsequent transistor relay stages remain inactive, however in case the voltage levels tends to shift from its normal range, the relevant relays trigger and toggle the transformer taps so that the output is appropriately equalized and corrected.

For example if the input AC voltage tends to fall, the upper relays may get triggered connecting the relevant higher voltage taps with the output and vice versa in case the voltage shoots upwards.

Here the op amp output inter-connections makes sure that only one optocoupler and therefore only one relay gets activated at a time.

Parts List

P1---P8 = 10 K Preset,

A1---A8 = IC 324 (2 Nos)

R1---R8 = 1 K,

All diodes = 1N4007,

All relays = 12 volts, 400 Ohms, SPDT,

Opto Couplers are all = MCT2E or equivalent,

Transformer = Pink Tap is normal voltage tap, the upper taps are in the decrementing order of 25 Volts, while the lower taps are in the incremental order of 25 volts.



Thursday, 11 April 2013

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How to Make a Simplest Compact 1 Watt LED Driver Circuit at 220V 110V Mains Voltage

Circuit diagram.
Seetharaman’s words about the circuit: I am sending you a table lamp made from defunct energy saver lamp with broken tubes. CFL converted into LED lamp. Most of the components will be available in ones scrap box. Few components available in the CFL PCB also can be used.
Procedure
1. Carefully remove the broken glasses
2. Open the assembly carefully
3. Remove electronics and discard
4. Assemble the circuit in dot matrix PC or on a 1mm laminate sheet.
5. Cut a round laminate sheet with (scissor)
6. Mark the position of the 6 round holes on the sheet
7. Drill the holes to suit the LEDs to flush fit in the six holes
8. Use a dab of adhesive to keep the LED assembly in position
9. Close the assembly
10. Ensure the internal wiring does not touch each other
11. Now test on 230Volt AC
Your nice compact table lamp / puja room lamp / passage lamp is ready for use.

Saturday, 6 April 2013

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Mains Voltage Detector

The detector is intended to sense and signal to another circuit that an appliance is connected to the mains voltage. For this purpose, an optocoupler, IC1 in the circuit, is used. The light-emitting diode in this device is connected across the mains voltage rectified by bridge B1. The mains voltage is applied to this bridge via potential divider R1-C1-R2. When the capacitor has a value as specified in the diagram, the current through the diode is about 700 µA (for a mains voltage of 230 V). This results in sufficient light to make the photo-transistor conduct. The drop across the LED is about 1V.

Mains Voltage Detector
The detector draws a current only when the monitored equipment is switched on. It is intended to be built into the appliance whose mains connection is to be monitored and must, of course, be connected behind the mains on/off switch. A possible application of the detector is in the preamplifier described in this blog (‘DIY: From vinyl to compact disc’). When it senses that the record player is being switched on, it can be used to link the Line-In input of the soundcard automatically to the preamplifier. Another possible application is its use as a power-on reset circuit in a protection system.

Mains Voltage Detector circuit diagram
Transistor T1 can switch currents of up to 10mA; in the prototype, the knee voltage of the transistor was around 200mV at a current of 20mA. The maximum permissible switching voltage of the optocoupler is 30 V. Fuse F1 is added to allow a fuse to be omitted on the monitored appliance.

Mains Voltage Detector
Mains Voltage DetectorResistors:
  • R1,R2 = 100Ω
  • R3 = 100kΩ
  • Capacitors:
  • C1 = 10nF 250VAC (class X2)
  • C2 = 47µF 25V radial
Semiconductors:
  • B1 = B250C1500
  • T1 = BC547B
  • IC1 = CNY65
Miscellaneous:
  • K1,K2 = 2-way PCB terminal block, pitch 7.5mm
  • F1 = fuse holder with fuse (rated as required)

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